Product Description
Fieldman Induction has available complete range of Induction Furnace Spares. Our induction melting furnace assembly offers high operational efficiencies with a wide choice of capacities. This is budgetary solution for any melting application.
Features of Aluminum Melting Furnace Assembly:
- High- strength due to its structured created by reinforced refractory top and bottom blocks, which is supported by SS rods and with firm coil supports.
- Free magnetic path within the furnace provided Maximum efficiency.
- Free breathing coil provides easy maintenance.
- Standard Hoist tilt and hydraulic tilt is available
We have facility to manufacture Induction melting furnace assemblies of the range starting from 100KG to 10,000KG.
Advanced Construction & VersatilityDesigned with a choice of mild steel or stainless steel and fortified by high-performance refractory linings, our furnaces combine structural strength with exceptional heat resistance. They come in both stationary and tilting models, suitable for diverse melting operations. Customizable dimensions and capacities allow adaptation to specific industrial needs, ensuring a tailored solution for every client.
Precision Heating & Superior ControlUtilizing electric resistance or gas-fired methods, the furnaces maintain temperatures up to 1300C while minimizing energy loss, thanks to robust ceramic wool and brick insulation. An intelligent PLC-based control panel enables automated, accurate temperature regulation, while advanced fume extraction systems maintain a safer, cleaner working environment.
Efficiency, Safety & Seamless OperationAchieving up to 98% efficiency, our aluminum melting furnaces excel in productivity and energy savings. Designed with comprehensive safety features such as thermal cutoff and overcurrent protection, they ensure operator and equipment safety. Hydraulic or manual door mechanisms and easy installation support make these furnaces a robust solution for high-volume industrial melting applications.
FAQs of Aluminum Melting Furnaces:
Q: How does the furnace ensure efficient and uniform aluminum melting?
A: The furnace utilizes high-grade ceramic wool and refractory bricks for superior insulation and even heat retention. Electric resistance or gas-fired heating delivers precise temperature control up to 1300C, managed by a PLC-based automatic control panel, ensuring uniform melting with up to 98% efficiency.
Q: What materials are used for construction, and how does this benefit industrial usage?
A: Constructed from mild steel or stainless steel and lined with refractory materials, the furnaces offer excellent structural durability and thermal stability. This combination provides long-lasting performance under demanding industrial conditions, making them reliable for continuous aluminum melting applications.
Q: When should an industrial user choose between a tilting or stationary furnace?
A: A tilting furnace is recommended when frequent, safe, and efficient pouring of molten aluminum is required, as it simplifies material transfer. Stationary furnaces are ideal for applications with continuous melting processes where pouring can be managed differently. Selection depends on workflow and production requirements.
Q: Where are these furnaces typically installed and what support is available?
A: These furnaces are mainly installed on-site at industrial manufacturing or foundry facilities. The manufacturer provides comprehensive on-site installation services to ensure proper setup, integration, and operation according to the clients specific workspace and process requirements.
Q: What is the process for controlling and monitoring furnace operations?
A: Operations are managed through a PLC-based or automatic control panel, which enables precise temperature adjustments and monitors parameters like melting time, temperature, and safety functions. Advanced fume extraction helps maintain air quality, and several safety features provide operational security.
Q: How does the advanced exhaust system benefit workplace safety and maintenance?
A: The advanced fume extraction system efficiently removes hazardous fumes produced during the melting process, maintaining air quality and ensuring a healthier work environment. This reduces downtime and maintenance requirements, contributing to sustained high productivity.