Product Description
Fieldman Induction is one step solution for Steel Plants for their Furnace maintenance.
We have in-house manufacturing facility for developing high quality spares for Induction Furnaces.
We are specialized in manufacturing Coils for Small Melting Furnace Coils of different brands like Inductotherm, Electrotherm, Megatherm, etc.
Our capacity is to provide matching Coils for induction furnaces with the Power capacity of 50KW to 7500KW. We are Manufacturer, Exporter and supplier of Induction Melting
Furnace Coils of 100KG to 10,000 KG in capacity.
Optimized Copper Coils for Induction FurnacesCrafted from high-conductivity copper tubing, our furnace coils deliver superior electrical conductivity and robust durability. The epoxy insulation provides an extra layer of protection against thermal stress, extending operational lifespan. Customization options enable precise matching to unique furnace models, ensuring seamless installation and reliable performance in diverse melting scenarios. Water-cooled design keeps coil temperatures stable, supporting efficient operation whether used for gold, silver, or non-ferrous metals.
Versatile Design for Melting and Heating NeedsCompatible with both crucible and shell-type furnaces, our induction coils exhibit remarkable versatility for industrial and artisanal melting tasks. They can be tailored in diameter, length, and power ratings to fit specific furnace capacities and operational requirements. Their direct replaceable mounting facilitates easy upgrades and maintenance, promoting consistent uptime and smooth workflow in melting and heating environments.
FAQs of Small Melting Furnace Coils:
Q: How do I select the appropriate coil size for my melting furnace?
A: The coil size should be based on your furnaces inner and outer diameter specifications, capacity needs, and model type. As these coils are customizable, providing these details ensures a precise fit and optimal heating performance.
Q: What materials are used in manufacturing these furnace coils?
A: The coils are manufactured using high-conductivity copper tubing finished with an epoxy insulation. This combination delivers efficient power transfer and robust protection against corrosion and thermal shock.
Q: When is epoxy insulation beneficial for furnace coils?
A: Epoxy insulation is essential when high operating temperatures, demanding electrical insulation, and resistance to thermal and mechanical stress are required. It safeguards the copper tubing, prolonging coil durability and ensuring stable operation.
Q: Where can these induction furnace coils be used?
A: These coils are suitable for industries and workshops in India and worldwide, wherever gold, silver, brass, copper, or aluminum is melted using induction technology including jewelry manufacturing, foundry applications, and metal analysis labs.
Q: What is the process for cooling the coils during operation?
A: These furnace coils utilize a water-cooled system. Water circulates through the copper tubing, efficiently removing heat generated during induction heating, which keeps the coil within safe temperature ranges and prevents overheating.
Q: How do customized coils enhance melting efficiency?
A: Customizing coil dimensions, power ratings, and induction frequency according to specific furnace requirements ensures uniform heating, rapid melting cycles, and maximized energy efficiency, leading to higher productivity and lower operational costs.
Q: What are the key benefits of using these induction furnace coils?
A: Key advantages include high efficiency, quick heating, resistance to corrosion and thermal shock, reliable performance at temperatures up to 1600C, and compatibility with a range of melting applications. Their customizable nature further boosts process flexibility and effectiveness.